Waveguide

Waveguide


The waveguide is an essential component in high-frequency and microwave applications, precisely guiding electromagnetic waves. Made from high-purity copper, the waveguide offers optimal electrical conductivity, mechanical stability, and high connection quality. Its construction includes more than 20 brazed joints and the precise integration of 29 disc components to ensure exact geometry and maximum electrical efficiency.

This component is used in high-energy physics, fusion technology, satellite communications, and radar systems. Manufacturing is carried out under strictly controlled conditions to meet dimensional and functional requirements.

Applications

Waveguides are used to precisely channel microwave energy to heat plasma or excite superconducting cavity resonators. In systems like tokamaks or linear accelerators, they are vital for low-loss RF coupling under ultra-high vacuum conditions.

In plasma systems for coating or etching, waveguides feed energy into the process chamber. Their field-optimized geometry ensures stable and homogeneous plasma states – for instance in PECVD or RIE systems used for microchips and sensors.

For powering gas lasers (e.g., CO₂, excimer, or Nd:YAG lasers), waveguides serve as RF feed lines. They enable low-loss energy transmission for initiating laser discharges, often at high power and in continuous operation.

In industrial plasma systems for surface activation, sterilization, or material modification, waveguides reliably transmit the RF power into the process chambers. They are particularly stable and durable when exposed to aggressive media and high thermal demands.

Key Manufacturing Features

  • Material Selection: Use of high-purity copper to ensure excellent electrical and thermal conductivity.
  • Geometric Precision: Exact positioning and bonding of the 29 disc components for continuous electromagnetic wave guidance.
  • Complex Brazing Processes: High-temperature vacuum brazing in a controlled hydrogen atmosphere with overpressure ensures tight, stress-free joints.
  • Cleanliness and Surface Quality: Smooth, particle-free inner surfaces minimize electrical losses and reflections.
  • Distortion Control: Reduction of thermal stresses using specialized fixtures and precise control of the brazing environment.

The waveguide combines precision, stability, and performance in a component developed for demanding high-frequency applications. Thanks to advanced manufacturing technologies such as high-temperature vacuum brazing and tightly controlled processes, it meets the highest requirements for electrical efficiency and mechanical stability. This component is indispensable in high-energy physics, satellite communication, and other high-tech fields.

Contact

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REUTER TECHNOLOGIE GmbH
Röntgenstraße 1 - D-63755 Alzenau

+49 6023 5044-0
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